Components and "how
to" for a CJ temp gauge dipstick by Murray
Bowden
Firstly, you will need to measure from under
the head of the filler plug down to the full mark on the
dipstick. This is important because the oil level is
measured with the threaded portion of the plug removed
from the case and the plug resting on the surface of the
engine case. I add this because I made an adaptor which
meant I had to adjust the full level mark.
The temp gauge has a 1/4bsp thread and
screws into the top of the adaptor. I threaded the
adaptor to fit the filler hole in the engine case. The
gauge has a 1/8"probe which was the same diameter as
the CJ dipstick. I found an extension spring which
slipped nicely of the probe and dipstick.
I soldered the gauge probe into the spring,
going halfway down the spring's length. Make sure that
the inside of the spring and end of the probe are really
clean. Be sure to use soldering flux so that the
soldering process is really quick and can then be
quenched in water immediately to prevent damaging the
gauge by getting it too hot. I added this because I don't
know what gauge you will get.
The gauge I used is not ideal as there is
too much information on it. The numbers are small. The
rider needs to be able to glance at the gauge quickly and
get the temp. My bike has hit 100°C once on a 30°C day
on a hot tar seal road, so I don't know if it will ever
get hotter than that. So, if you get a gauge that reads
200°C maximum, then the 100°C graduation will be at the
12 o'clock position and easy to see that the temp is OK
from a quick glance.
Once the spring was attached to the gauge I
inserted the end of the dipstick into the spring so that
it butted up against the end of the gauge probe.
Before you solder it in though be sure to
have the correct dimension from the underside of the
adaptor to the full mark on the dip stick. Again make
sure the end of the dipstick to be joined is clean.
Repeat the soldering and quenching process. I found
another spring that was slightly bigger than the one
holding the two pieces together and wound it over the
spring joint to stiffen and strengthen the joint a bit. I
did this because the wire gauge of the spring was quite
thin. If you find a fairly sturdy spring then one will
do.
The last thing was to use a piece of
electrical shrink sleeving to cover the joint and stiffen
it some more. I didn't know if the joint was going to
hold together so I probably over compensated. If I was to
do the job again I'd use a 1mm or 0.40" spring. It
would be one spring and nothing else.
The heat is transferred from the dipstick to
the probe of the gauge very effectively by the spring
which also gives it the flexi action required to get it
into the engine without hitting the tank.