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CJ750 toolbox |
Changing steering bearings Before we get started, I have a
confession to make. In the process of changing my
steering bearings, I made one mistake and I forgot to do
something else ahead of time. As a result, I've had to
improvise with a couple of the pictures, but they still
they convey all the main points for changing out these
bearings. Let's get started!
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The first step is a no-brainer. Jack up the
bike and remove the front wheel. |
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Remove the steering damper. It simply
unscrews. |
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Here are all the steering damper components
after they're off the bike. |
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This tool comes with every CJ750 tool kit.
Use it for all three nuts on top of the triple-tree. |
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It doesn't matter what order. Also, this
might be a good time to remove the headlamp and tuck it
somewhere out of the way. |
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You'll need to separate the damper rods from
the big nuts and find a way to pull them back up once
they've slid down into the forks. (I used black tape for
this.) If those nuts are stubborn, hold the rods with
vice grips. The smaller nuts are 14mm. (This
picture is improvised. The big nut in the center has
actually been removed at this point.) |
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Electrical tape will give you the means to
pull the rods back out of the fork tubes when the time
comes. (Again, pretend that big center nut isn't
there.) |
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The headlamp and handlebars (attached to the
top plate of the triple-tree) are moved to the side. I
used towels to prevent scratches. |
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The upper bearing is underneath the big nut.
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Using the special tool, remove the big nut
and dust cover. Make sure you've got ahold of the forks
while you do this as the entire assembly will be detached
from the frame. The forks will slide downward. Be
awarethey're heavy. |
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The forks are now off and set to the side.
Hey! Where'd that electrical tape go? Pretend it's there.
This is one of the errors I mentioned in the beginning. |
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Here's the lower triple-tree plate that was
removed along with the forks. In this picture, the lower
bearing has already been removed, but you can see where
it goes. Oh, and there's that electrical tape. |
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Underneath the dust cover lies the old upper
bearing. |
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The old bearings and the new ones. These
came from CJS by way of Miin Leong.
They're tapered, roller bearings. |
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Some guys say not to pack this type of
bearing. Others say pack 'em. The grease, if nothing
more, will at least protect from corrosion. I use
Valvoline W608. |
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Use the opportunity to clean everything with
mineral spirits before dropping the new lower bearing
into place on the fork. |
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Same with the upper bearing. |
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The forks go back on the same way they came
off, but in reverse. Here, they're back on the bike. The
upper bearing, dust cover and big nut are back in place.
I like to clean all the individual parts as I go. |
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Now the top of the triple-tree is also in
place. Here's the nut retainer. Once the nut is secure,
you bend the rear-facing edge of the retainer upward and
against the nut to prevent it from turning. You sure
don't want any of these compenents to loosen up while
riding. |
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Want to get some torque on the wrench? Try a
pair of vice grips. |
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Now you'll see why we used that electrical
tape. |
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Raise the damper rods with the tape and
screw the nuts back on. |
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This is what I use in the forks,
Dexron/Mercon ATF. Any ATF or power steering fluid works
fine. I just happen to have this stuff on hand for my
cars. |
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Just give them a little sip, in this case,
about an inch's worth per side from this little paper
cup. |
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There. All buttoned up. |
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Reinstall the steering damper. |
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Here's how everything goes underneath. |
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Front wheel back on... |
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...and this baby is ready to roll. |
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