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CJ750 toolbox |
Making a fuel filter |
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CJs are notorious for leaving the factory
with all kinds of nasty crud inside the fuel tank. Unless
you coat your tank, you can count on debris clogging up
the petcock. Here's a very cheap and easily made DIY
project for an effective internal fuel filter. You start
with a small sheet of fine mesh brass screen from an auto
parts or plumbing supply store. |
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Make a cylinder so that the outside diameter
is just small enough to slide snugly through the tube
underneath your tank, the one that the petcock attaches
to. The little circle of screen will be used on one end
as you'll see. |
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Solder it like this, or preferably a little
neater. (I'm not a pro.) A propane torch is quick and
works far more efficiently than a soldering iron. |
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Solder the little circle piece on the end
and trim it. In my case, I used the stone wheel on my
bench grinder to gently remove the excess screen. |
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Cut 'er down to size. |
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I used an old, incomplete petcock for this
demo which is why this one is missing some parts. Just
ignore that. You see those two tubes? I removed them
because with me, there's no chance of the tank ever
getting down to "reserve" level. |
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Boing, they're gone. But you can leave yours
in if you prefer. |
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Slide that little screen cylinder in the end
and put the petcock back on your tank. You will never
have problems with crud in the petcock after this. Total
cost? About $1.50. Time required? Half an hour. |
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I once had a run on crappy petcocks so I
made one using brass and copper hardware from a plumbing
supply store. It cost under five bucks and never gave me
a lick of trouble since there were no plastic or rubber
parts which always seemed to be the weak link in the
Chinese petcocks. I changed it when I replaced the fuel
tank as it didn't fit the new one. |
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